Description
POLY TOP 100™ IS A TWO COMPONENT, 100% SOLIDS, VOC COMPLIANT, ALIPHATIC POLYASPARTIC
DEVELOPED FOR UV STABLE FLOOR TOPCOATS. IT PROVIDES OUTSTANDING APPEARANCE, SUPERIOR
CHEMICAL, UV AND SOLVENT RESISTANCE. IT EXHIBITS EXCELLED PHYSICAL PROPERTIES.
PRIMARY APPLICATIONS
MAIN PROTECTION FOR FIBERGLASS, STEEL CONCRETE OR WOOD
UV STABLE TOP COAT
AIRCRAFT HANGARS
LOW TEMPERATURE EQUIPMENT
MAINTENANCE FACILITIES
OFFSHORE PLATFORMS
INDUSTRIAL SHOP FLOORS
CAR WASHES/WASH BAYS
SECONDARY CONTAINMENT
COOLING TOWERS
BRIDGES
WASTEWATER TREATMENT APPLICATIONS
ADVANTAGES
DISPLAYS FAST CURE TIMES WITH EXCELLENT ADHESION
SUPERIOR CHEMICAL RESISTANCE
SUPERIOR WEATHER ABRASION REISTANCE
NON-YELLOWING
GOOD GLOSS RETENTION
EASY MIX RATIO
EMITS VIRTUALLY NO ODORS
CAN BE APPLIED INDOORS
EXCELLENT ADHESION PROPERTIES, ALLOWING APPLICATION ON OTHER FIRM AND HARD
COATING, AS WELL AS A GOOD BOND TO THE SUBSTRATE
TECHNICAL DATA
PACKAGING COLOR
2 GALLONS (1 GAL PART A : 1 GAL PART B) CLEAR
RECOMMENED THICKNESS
PRIMER: 5 TO 10 MILS DFT – 150 TO 350 SQFT/GAL
FINISH COAT : 6 TO 10 MILS DFT – 150 TO 350 SQFT/GAL
PRODUCT QUALITY AND STORAGE
SHIPPING AND STORAGE TEMPERATURES FOR PART-A AND
PART-B IS BETWEEN 40 F – 90 F AT OR BELOW 50% RELATIVE
HUMIDITY, AVOIDING FREEZING TEMPERATURES. IF SHIPPING
OR STORAGE TEMPERATURES SHOULD FALL BELOW 65°F
(18°C), SOME CRYSTALLIZATION COULD RESULT. UNLESS
PROPER ACTION IS TAKEN TO RE-FORM THE ORIGINAL
SOLUTION, SUBSEQUENT DIMERIZATION WILL PROCEED
QUICKLY AND WILL DETERIORATE THE ASSAY OF THE PRODUCT.
NEVER STORE DIRECTLY ON CONCRETE SURFACE, ALWAYS
STORE ON PALLETS. DO NOT OPEN UNTIL READY TO USE AND
KEEP CONTAINERS SEALED TIGHTLY. 12 MONTHS IN ORIGINAL
UNOPENED FCTORY SEALED CONTAINERS. KEEP OUT OF DIRECT
SUNLIGHT AND AWAY FROM FIRE HAZARDS
MIX RATIO BY VOLUME
1 PART A : 1 PART B
*NOTE: COVERAGE RATES FOR ALL PRODUCTS ARE APPROXIMATE AND VARY BASED ON THE TYPE OF SUBSTRATE,
SUBSTRATE POROSITY AND ROUGHNESS AND SIZE OF BROADCAST AGGREGATE.
WORK TIME VOC (G/LITRE) VISCOSITY @ 77°
15-20 MINS @ 77°, 40% RH 0 G/L MIXED
SOLIDS (ASTM D 2697) RECOMMENDED
THINNER
300-400 CPS
100% XYLENE EPOXY 100
SUBSTRATE TEMPERATURE 68°
RE-COAT TIME (MIN-MAX) 5-8 HRS
CURING DETAILS TACK FREE 6-8 HRS
PHYSICAL PROPERTIES
HARDNESS (SHORE D) (ASTM D2240) BOND RESISTANCE (PSI) (ASTM D-4541)
75-78 >500 PSI CONCRETE FAILURE
TENSILE STRENGTH (ASTM D 638) PERMEABILITY (%) (ASTM D-570)
7000-8000 PSI 0.2%
ABRASION RESISTANCE (ASTM D-4060) TENSILE STRENGTH (PSI) (ASTM D-638)
30 MG (C1S17/1000 CYCLES/1000G) 100-110%
COMPRESSIVE STRENGTH (PSI) (ASTM D-695) ELONGATION (%) (ASTM D-638)
9000-10000 PSI 100-110 %
SURFACE PREPARATION
CONCRETE SHOULD BE CURED FOR A MINIMUM OF 30 DAYS PRIOR TO PRODUCT APPLICATION AND
HAVE AT LEAST 3000 PSI COMPRESSIVE AND 220 PSI TENSILE STRENGTH.
SURFACE PREPARATION IS THE ESSENTIAL FIRST STAGE TREATMENT OF A SUBSTRATE BEFORE THE
APPLICATION OF ANY COATING. THE PERFORMANCE OF A COATING IS SIGNIFICANTLY INFLUENCED BY
ITS ABILITY TO ADHERE PROPERLY TO THE SUBSTRATE MATERIAL. IT IS GENERALLY ESTABLISHED THAT
CORRECT SURFACE PREPARATION IS THE MOST IMPORTANT FACTOR AFFECTING THE TOTAL SUCCESS OF
SURFACE TREATMENT. SURFACES WILL BE CLEAN, DRY, AND SOUND, THE PRESENCE OF EVEN SMALL
AMOUNTS OF SURFACE CONTAMINANTS, DUST, EFFLORESCENCE, LAITANCE, SALTS, CURING
COMPOUNDS, DIRT, OIL, FORM RELEASE AGENTS, AND OTHER FOREIGN MATTER CAN PHYSICALLY
IMPAIR AND PREVENT COATING ADHESION TO THE SUBSTRATE. A PRIMER SHOULD BE USED TO REDUCE
OUT-GASSING IN POROUS SUBSTRATES TO PROMOTE ADHESION.
GRIND OR SHOT BLAST CONCRETE BETWEEN CSP 2 – 7.
GRINDING IS PERMITTED ONLY IN AREAS THAT ARE INACCESSIBLE TO SHOT BLASTING EQUIPMENT.
EMISSION TESTING: ALL AREAS TO BE TREATED MUST BE TESTED IN ACCORDANCE WITH ASTM F-2170
(STANDARD TEST METHOD FOR DETERMINING RELATIVE HUMIDITY IN CONCRETE FLOOR SLABS USING
IN SITU PROBES). ANHYDROUS CALCIUM CHLORIDE TESTS (ASTM F-1869-11) MAY BE USED ONLY WHERE
HVAC IS ON 24X7 AT LEAST ONE WEEK BEFORE AND DURING TESTS AND ONLY BY APPROVAL OF MVP
COATINGS, INC. NEW CONCRETE: TESTING SAMPLE CORES OF CONCRETE SLAB FOR PRESENCE OF
SEALERS OR OTHER BOND BREAKERS IS STRONGLY RECOMMENDED. TO OBTAIN WARRANTY, FILL OUT
WARRANTY APPLICATION. FLOOR AREA, LOCATION OF TESTS, AMBIENT TEMPERATURES AND
HUMIDITIES DURING TESTS SHOULD BE RECORDED AND MAPPED, WITH AT LEAST ONE TEST PERFORMED
FOR EACH 1000 SQ. FT. OF FLOOR SURFACE TO BE TREATED.
CONCRETE: ALL SURFACE MUST BE CLEAN, SOUND, SOLID, OPEN PORE AND ABSORPTIVE. SLAB MUST BE
AT LEAST 4” THICK AND ANY DISTINCT LAYER AT LEAST 2” THICK TO BE CONSIDERED STRUCTURALLY
SOUND. REPAIR AND LEVELING LAYERS CONTAINING LATEX OR OTHER COMPONENTS GENERALLY
PREVENT ABSORPTION AND PROPER BOND AND SHOULD BE REMOVED. SURFACE SHOULD BE
MECHANICALLY PREPARED TO ACHIEVE A SURFACE PROFILE OF ICRI CSP 2-5 (INT. CONCRETE REPAIR
INST.) BEAD OR SHOTBLAST STRONGLY PREFERRED. ACID ETCHING IS NOT PERMITTED, NOR CHEMICAL
REMEDIATION OF ANY ADHESIVE RESIDUES. SURFACE MUST BE CLEAN, COMPLETELY FREE OF DUST,
DIRT, PAINT, SEALER OR ANY CONTAMINANT WHICH MIGHT INTERFERE WITH PENETRATION
OR BOND. DO NOT APPLY TO FLOORS WHICH HAVE SEALERS OR BOND BREAKERS APPLIED UNLESS
COMPLETELY REMOVED. QUICK TESTS TO HELP DETERMINE CLEAN, OPEN AND ABSORPTIVE CONCRETE
USE WATER DROPS. IF DIME SIZE WATER DROPS PLACED AT SEVERAL LOCATIONS ON PREPARED FLOOR
DO NOT READILY ABSORB INTO CONCRETE WITHIN 30 SECONDS OR BEADS UP, SURFACE IS NOT
SUFFICIENTLY ABSORPTIVE. IN ALL CASES, THOROUGH VACUUMING (WITH DUST CONTAINMENT FILTER)
IS NEEDED BEFORE APPLICATION. CLEANING WITH PRESSURE WASHER MAY BE ADVISABLE IN SOME
CASES.
APPLICATION METHOD
THROUGHOUT THE APPLICATION THE SURFACE MUST BE CLEAN AND DRY.
FOR OPTIMUM RESULTS PROCEED WITH APPLICATION WHILE AIR TEMPERATURES ARE BETWEEN 5O F
(7.22° C) AND 9O F (35° C). ENSURE THAT THE OUTSIDE TEMPERATURE IS 50°F AND AT LEAST 5° F ABOVE
THE DEW POINT AND RISING. APPLY WHILE THE OUTSIDE TEMPERATURE IS DESCENDING, HIGH OR LOW
TEMPERATURES AND HUMIDITY CAN SIGNIFICANTLY AFFECT THE CURE TIME AND POT LIFE.
MATERIALS SHOULD BE PRE-CONDITIONED TO A MINIMUM OF 15°C (50°F) PRIOR TO USE. THOROUGHLY
MIX EACH COMPONENT SEPARATELY USING PADDLE MIXERS AND A DRILL FOR A MINIMUM OF 2
MINUTES TO PLACE THE SOLIDS CONTENT EVENLY IN SUSPENSION. POUR COMPONENT B INTO
COMPONENT A USING THE PROPER MIXING RATIO OF 1A:1B BY VOLUME. MIX BOTH COMPONENTS FOR
AT LEAST 3 MINUTES USING A DRILL AT LOW REVOLUTION (300 450 RPM) TO REDUCE TRAPPING OF AIR.
WHILE MIXING, SCRAPE BOTTOM AND WALLS OF CONTAINER AT LEAST ONCE ENSURE A
HOMOGENEOUS MIX. ONLY PREPARE QUANTITY THAT MAY BE APPLIED DURING POT LIFE OF MIXTURE.
AFTER MIXING THOROUGHLY, IMMEDIATELY POUR ONTO THE HORIZONTAL SURFACE AND SPREAD
EVENLY OVER THE ENTIRE SURFACE USING TROWEL OR SQUEEGEE AND BACK ROLL, AVOID CREATING
PUDDLES.
RECOAT WINDOW IS BETWEEN (5) AND (8) HOURS AT 77°.
WILL REQUIRE MECHANICAL ABRASION ONCE IT EXCEEDS THE RECOAT WINDOW.
CLEANING
ALL SPILLED MATERIAL, UNUSED CONTENTS OF CONTAINERS, EMPTY CONTAINERS AND SECONDARY
CONTAINMENT SPILLS AND LEAKS MUST BE CLEANED UP IN ACCORDANCE WITH LOCAL, STATE AND
FEDERAL REGULATIONS. ACETONE CAN BE USED FOR CLEANING TOOLS.
RESTRICTIONS
-MINIMUM/MAXIMUM TEMPERATURE OF SUBSTRATE: 15°C / 30°C (59°F / 86°F).
– MAXIMUM RELATIVE HUMIDITY DURING APPLICATION AND CURING: 85%.
– HUMIDITY CONTENT OF SUBSTRATE MUST BE <4% WHEN COATING IS APPLIED.
